The Williams brothers (both are installers) had to make some adjustments so that they can complete their installation process. #ironworkrepairs
Showing posts with label welding. Show all posts
Showing posts with label welding. Show all posts
Thursday, December 19, 2013
Wednesday, December 18, 2013
Cellar Door Fabrication
Mr. Terry fabricated this #cellardoor yesterday and Mr. Riley has primed and placed the finishing coat on. Next is installation. #cellardoorsny
Wednesday, April 4, 2012
What Is A Drill/Drill Motor?

A drill or drill motor is a tool fitted with a cutting tool attachment or driving tool attachment, usually a drill bit or driver bit, used for drilling holes in various materials or fastening various materials together with the use of fasteners. The attachment is gripped by a chuck at one end of the drill and rotated while pressed against the target material. The tip, and sometimes edges, of the cutting tool does the work of cutting into the target material. This may be slicing off thin shavings (twist drills or auger bits), grinding off small particles (oil drilling), crushing and removing pieces of the workpiece (SDS masonry drill), countersinking, counterboring, or other operations.
Drills are commonly used in woodworking, metalworking, construction and do-it-yourself projects. Specially designed drills are also used in medicine, space missions and other applications. Drills are available with a wide variety of performance characteristics, such as power and capacity.
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Wednesday, March 21, 2012
What Is Plasma Cutting?

Plasma cutting is a process that is used to cut steel and other metals of different thicknesses (or sometimes other materials) using a plasma torch. In this process, an inert gas (in some units, compressed air) is blown at high speed out of a nozzle; at the same time an electrical arc is formed through that gas from the nozzle to the surface being cut, turning some of that gas to plasma. The plasma is sufficiently hot to melt the metal being cut and moves sufficiently fast to blow molten metal away from the cut.
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Wednesday, March 7, 2012
What Angle Grinders Used For?

Angle grinders are widely used in metalworking and construction, as well as in emergency rescues. They are commonly found in workshops, service garages and auto body repair shops. There is a large variety of angle grinders to choose from when trying to find the right one for the job. The most important factors in choosing the right grinder are the disc size and how powerful the motor is. Other factors include power source (pneumatic or electric), rpm, and arbor size. Generally disc size and power increase together. Disc size is usually measured in inches or millimetres. Common disc sizes for angle grinders in the U.S.A. include 4, 4.5, 5, 6, 7, 9 and 12 inches. Discs for pneumatic grinders also come much smaller. Pneumatic grinders are generally used for lighter duty jobs where more precision is required. This is likely because pneumatic grinders can be small and light yet remain powerful, because they do not contain heavy copper motor windings, while it is harder for an electric grinder to maintain adequate power with smaller size. Electric grinders are more commonly used for larger, heavy duty jobs. However, there are also small electric grinders and large pneumatic grinders.
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Monday, February 27, 2012
What Is A Angle Grinder?

An angle grinder, also known as a side or disc grinder, is a handheld power tool used for cutting, grinding and polishing.
Angle grinders can be powered by an electric motor, petrol engine or compressed air. The motor drives a geared head at a right-angle on which is mounted an abrasive disc or a thinner cut-off disc, either of which can be replaced when worn. Angle grinders typically have an adjustable guard and a side-handle for two-handed operation. Certain angle grinders, depending on their speed range, can be used as a sander, employing a sanding disc with a backing pad or disc. The backing system is typically made of hard plastic, phenolic resin, or medium-hard rubber depending on the amount of flexibility desired.
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Tuesday, February 14, 2012
What Is Oxy-Fuel Cutting?

In oxy-fuel cutting, a cutting torch is used to heat metal to kindling temperature. A stream of oxygen is then trained on the metal, and metal burns in that oxygen and then flows out of the cut (kerf) as an oxide slag.
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Tuesday, February 7, 2012
What Is Oxy-Fuel Welding?

Oxy-fuel welding(commonly called oxyacetylene welding, oxy welding, or gas welding in the U.S.) and oxy-fuel cutting are processes that use fuel gases and oxygen to weld and cut metals, respectively. French engineers Edmond Fouché and Charles Picard became the first to develop oxygen-acetylene welding in 1903.[1] Pure oxygen, instead of air (20% oxygen/80% nitrogen), is used to increase the flame temperature to allow localized melting of the workpiece material (e.g. steel) in a room environment. A common propane/air flame burns at about 3,630 °F (2,000 °C), a propane/oxygen flame burns at about 4,530 °F (2,500 °C), and an acetylene/oxygen flame burns at about 6,330 °F (3,500 °C
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Wednesday, February 1, 2012
What Is Expanded Metal?

Expanded metal is a form of metal stock made by shearing a metal plate in a press, so that the metal stretches, leaving diamond-shaped voids surrounded by interlinked bars of the metal. The most common method of manufacture is to simultaneously slit and stretch the material with one motion. It is often shortened to exmet, which also refers to a commercial firm by the same name that manufactures expanded metal. Also referred to as perforated metal, it is a large part of the metal industry and plays a key roll in fabrication.
Expanded metal is used in grates and in outdoor furniture (e.g. benches) or fencing. It is often used for guarding to prevent contact with hot surfaces or machinery.
Expanded metal is often used for architectural details and finds use in security applications such as in the walls of a Sensitive Compartmented Information Facility because, in heavier grades, it is difficult to breach without heavy cutting equipment or explosives.
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Tuesday, January 31, 2012
What Are Diamond Plate(s)?

Diamond plate, also known as checker plate, tread plate and Durbar floor plate, is a type of lightweight metal stock with a regular pattern of raised diamonds or lines on one side, with the reverse side being featureless. Diamond plate is usually steel, stainless steel or aluminum. Steel types are normally made by hot rolling, although modern manufacturers also make a raised and pressed diamond design.
Used on stairs and catwalks in industrial settings, the added texture reduces the risk of slipping. For this reason diamond plate is frequently used on the interior of ambulances and on the footplates of firetrucks. Diamond plate can also be used decoratively, particularly highly polished aluminum variants.
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Tuesday, January 24, 2012
Reasons Why Welders Wear Welding Helmets

Welding helmets are headgear used when performing certain types of welding to protect the eyes, face and neck from flash burn, ultraviolet light, sparks, infrared light, and heat. Most commonly used with arc welding processes such as shielded metal arc welding, gas tungsten arc welding, and gas metal arc welding. Welding helmets are necessary to prevent arc eye, a painful condition where the cornea is inflamed. Welding helmets can also prevent retina burns, which can lead to a loss of vision. Both conditions are caused by unprotected exposure to the highly-concentrated ultraviolet and infrared rays emitted by the welding arc. Ultraviolet emissions from the welding arc can also damage uncovered skin, causing a sunburn-like condition in a relatively short period of welding. The modern welding helmet used today, was first introduced in 1937 by Willson Products. All welding helmets include a window covered with a filter called a lens shade, through which the welder can see to work. In most helmets, the window may be made of tinted glass, tinted plastic, or perhaps a variable-density filter made from a pair of polarized lenses. Recently helmets have been developed that use an electronic LCD shutter that darkens automatically when exposed to the bright welding arc so the welder can see to work under normal ambient light while wearing the helmet. With the development of electronic auto-darkening helmets, the welder no longer has to get ready to weld and then nod their head to lower the helmet over their face. However, these electronic auto-darkening helmets are significantly more expensive.
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Tuesday, January 17, 2012
Transit Safety Tips

There has been a lot of thiefs on the Subway going on for awhile. Here are some tips on protecting your belongings:
Stay alert, especially listening to music.
Don't stay by the train doors.
Stay with others during off peak hours.
Use designated waiting areas.
Ride in the conductor's car.
Keep eletronic devices hidden.
Be alert for staged distractions.
Carry hand bag/wallet up front.
Applying these tips to your daily life will decrease your chance of being a victim.
For more information on subway safety call 718 330 1234. For emergencies call 911.
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What Are The Different Types Of Welding Machines

Welding machines are usually classified as constant current (CC) or constant voltage (CV); a constant current machine varies its output voltage to maintain a steady current while a constant voltage machine will fluctuate its output current to maintain a set voltage. Shielded metal arc welding will use a constant current source and gas metal arc welding and flux-cored arc welding typically use constant voltage sources but constant current is also possible with a voltage sensing wire feeder.
The nature of the CV machine is required by gas metal arc welding and flux-cored arc welding because the welder is not able to control the arc length manually. If a welder attempted to use a CV machine to weld with shielded metal arc welding the small fluctuations in the arc distance would cause wide fluctuations in the machine's output. With a CC machine the welder can count on a fixed number of amps reaching the material to be welded regardless of the arc distance but too much distance will cause poor welding.
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Tuesday, December 20, 2011
What Is Stainless Steel?

Stainless steel, also known as inox steel or inox from French "inoxydable", is defined as a steel alloy with a minimum of 10.5 or 11% chromium content by mass.
Stainless steel does not stain, corrode, or rust as easily as ordinary steel, but it is not stain-proof. It is also called corrosion-resistant steel or CRES when the alloy type and grade are not detailed, particularly in the aviation industry. There are different grades and surface finishes of stainless steel to suit the environment the alloy must endure. Stainless steel is used where both the properties of steel and resistance to corrosion are required.
Stainless steel differs from carbon steel by the amount of chromium present. Unprotected carbon steel rusts readily when exposed to air and moisture. This iron oxide film (the rust) is active and accelerates corrosion by forming more iron oxide. Stainless steels contain sufficient chromium to form a passive film of chromium oxide, which prevents further surface corrosion and blocks corrosion from spreading into the metal's internal structure.
Wednesday, November 23, 2011
What Is Gas Metal Arc Welding?

Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) welding or metal active gas (MAG) welding, is a semi-automatic or automatic arc welding process in which a continuous and consumable wire electrode and a shielding gas are fed through a welding gun. A constant voltage, direct current power source is most commonly used with GMAW, but constant current systems, as well as alternating current, can be used. There are four primary methods of metal transfer in GMAW, called globular, short-circuiting, spray, and pulsed-spray, each of which has distinct properties and corresponding advantages and limitations.
Originally developed for welding aluminum and other non-ferrous materials in the 1940s, GMAW was soon applied to steels because it allowed for lower welding time compared to other welding processes. The cost of inert gas limited its use in steels until several years later, when the use of semi-inert gases such as carbon dioxide became common. Further developments during the 1950s and 1960s gave the process more versatility and as a result, it became a highly used industrial process. Today, GMAW is the most common industrial welding process, preferred for its versatility, speed and the relative ease of adapting the process to robotic automation. The automobile industry in particular uses GMAW welding almost exclusively. Unlike welding processes that do not employ a shielding gas, such as shielded metal arc welding, it is rarely used outdoors or in other areas of air volatility. A related process, flux cored arc welding, often does not utilize a shielding gas, instead employing a hollow electrode wire that is filled with flux on the inside.
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Tuesday, November 22, 2011
What Is Cast Iron?

Cast iron is produced in a furnace stoked with alternate layers of coking iron then poured into molds. After the iron cools off, the sand is cleaned off. The Chinese were the first to use cast iron from the 6th century AD using it as support for pagodas and other buildings.
It was introduced into Europe by the 15th century with its main decorative uses being as firebacks and plates for woodburning stoves in Germany, the Netherlands and Scandinavia. By the end of the 18th century, cast iron was increasing used for railings, balconies, banisters and garden furniture due to its lower cost.
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Tuesday, November 15, 2011
What is Welding?

Welding is a fabrication or sculptural process that joins materials, usually metals or thermoplastics, by causing coalescence. This is often done by melting the workpieces and adding a filler material to form a pool of molten material (the weld pool) that cools to become a strong joint, with pressure sometimes used in conjunction with heat, or by itself, to produce the weld. This is in contrast with soldering and brazing, which involve melting a lower-melting-point material between the workpieces to form a bond between them, without melting the workpieces.
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Wednesday, November 9, 2011
What Iron Is Made Of....

Wrought iron is commercially pure iron. In contrast to steel, it has a very low carbon content. It is a fibrous material due to the slag inclusions (a normal constituent). This is also what gives it a "grain" resembling wood, which is visible when it is etched or bent to the point of failure. Wrought iron is tough, malleable, ductile and easily welded. Examples of items that used to be produced from wrought iron include: rivets, chains, railway couplings, water and steam pipes, raw material for manufacturing of steel, nuts, bolts, horseshoes, handrails, straps for timber roof trusses, boiler tubes, and ornamental ironwork. Wrought iron is no longer produced on a commercial scale. Many products described as wrought iron, such as guard rails, are made of mild steel. They retain that description because they were formerly made of wrought iron or have the appearance of wrought iron. True wrought iron is occasionally required for the authentic conservation of historic structures.
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Wednesday, October 27, 2010
Protecting Your Home From Potential Burglaries

At Home You Should:
Have your key ready before you get to the front door.
Make sure your entrance area is well lighted.
If you live in an apartment don't be polite and hold the lobby door open for a stranger who has been waiting.
List only your last name and first initial in your mailbox.
Don't buzz someone inside unless you know them.
If a stranger wants to use your phone for any kind of call from business to emergency ........ keep him out and you make the call for them! Any problems or in doubt? Call the police!
If you arrive home and find your door open DO NOT GO INSIDE call the police from a pay phone or neighbors house and ask them to meet you.
Don't get on the elevator with a stranger if your own good judgment warns you against it -- need an excuse to avoid embarrassment say something like; "Oh I forgot my mail
Have your key ready before you get to the front door.
Make sure your entrance area is well lighted.
If you live in an apartment don't be polite and hold the lobby door open for a stranger who has been waiting.
List only your last name and first initial in your mailbox.
Don't buzz someone inside unless you know them.
If a stranger wants to use your phone for any kind of call from business to emergency ........ keep him out and you make the call for them! Any problems or in doubt? Call the police!
If you arrive home and find your door open DO NOT GO INSIDE call the police from a pay phone or neighbors house and ask them to meet you.
Don't get on the elevator with a stranger if your own good judgment warns you against it -- need an excuse to avoid embarrassment say something like; "Oh I forgot my mail
Tuesday, January 26, 2010
When You Notice An Area Rusting On Your IronWork

Take care of the damage so that there's no further damage done to to the steel
Remove rust from the area with a wire brush.(for safety wear: protective goggles for your eyes)
Prime the metal. Coat area and at least 5" beyond the metal.
Paint the metal with oil based paint so that it would slow down the rusting.
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